一切電(dian)(dian)(dian)子(zi)裝置如洗衣(yi)機(ji)(ji)、冰箱、空(kong)調、計算機(ji)(ji)、儀器、儀表、汽車電(dian)(dian)(dian)子(zi)等(deng)都(dou)是形(xing)形(xing)色色的(de)(de)(de),不同功(gong)能(neng)的(de)(de)(de)電(dian)(dian)(dian)子(zi)電(dian)(dian)(dian)路組成。根據張飛第三大定律(lv)組成電(dian)(dian)(dian)子(zi)電(dian)(dian)(dian)路的(de)(de)(de)基本單位是電(dian)(dian)(dian)子(zi)元器件,這些器件都(dou)是以硬件的(de)(de)(de)形(xing)式存在(zai)的(de)(de)(de),它們都(dou)有(you)各自的(de)(de)(de)電(dian)(dian)(dian)氣參(can)(can)(can)數,如電(dian)(dian)(dian)壓(ya)(ya)電(dian)(dian)(dian)流(liu)及功(gong)率(lv)特性等(deng),因此(ci),元器件是最易損壞的(de)(de)(de)物(wu)品,但其故(gu)障卻是有(you)規(gui)律(lv)可循的(de)(de)(de)。一般的(de)(de)(de)故(gu)障表現為電(dian)(dian)(dian)氣參(can)(can)(can)數損壞和物(wu)理損壞兩類,那么電(dian)(dian)(dian)氣參(can)(can)(can)數的(de)(de)(de)損壞又包含電(dian)(dian)(dian)壓(ya)(ya)電(dian)(dian)(dian)流(liu)超過(guo)額定值導致的(de)(de)(de)損壞,物(wu)理的(de)(de)(de)損壞包括(kuo)斷裂,變形(xing),阻值參(can)(can)(can)數變化等(deng)表現形(xing)式。
一、電阻損壞的特點
電(dian)(dian)阻(zu)(zu)是(shi)電(dian)(dian)器設備中(zhong)數量最多(duo)的(de)(de)元(yuan)件(jian),但不是(shi)損壞率(lv)最高的(de)(de)元(yuan)件(jian)。電(dian)(dian)阻(zu)(zu)損壞以(yi)開(kai)路最常見,阻(zu)(zu)值變(bian)大較少(shao)見,阻(zu)(zu)值變(bian)小(xiao)十分少(shao)見。常見的(de)(de)有碳膜(mo)電(dian)(dian)阻(zu)(zu)、金(jin)屬膜(mo)電(dian)(dian)阻(zu)(zu)、線繞電(dian)(dian)阻(zu)(zu)和保險電(dian)(dian)阻(zu)(zu)幾種。
前兩種電阻應用最廣,其(qi)損(sun)壞(huai)的特點:一(yi)是(shi)低阻值(zhi)(100Ω以(yi)下)和高阻值(zhi)(100kΩ以(yi)上)的損(sun)壞(huai)率較高,中(zhong)間阻值(zhi)(如幾百歐到(dao)幾十(shi)千歐)的極少損(sun)壞(huai);二是(shi)低阻值(zhi)電阻損(sun)壞(huai)時往(wang)往(wang)是(shi)燒焦(jiao)發(fa)黑,很容易(yi)發(fa)現,而(er)高阻值(zhi)電阻損(sun)壞(huai)時很少有痕跡。
線(xian)(xian)繞(rao)電阻(zu)(zu)一(yi)般用作大電流限流,阻(zu)(zu)值(zhi)不大。圓柱形線(xian)(xian)繞(rao)電阻(zu)(zu)燒(shao)(shao)壞時有的(de)會(hui)發黑或表面爆皮(pi)、裂(lie)紋,有的(de)沒有痕(hen)跡。水(shui)泥(ni)電阻(zu)(zu)是線(xian)(xian)繞(rao)電阻(zu)(zu)的(de)一(yi)種,燒(shao)(shao)壞時可能會(hui)斷裂(lie),否則也(ye)沒有可見(jian)痕(hen)跡。保(bao)險電阻(zu)(zu)燒(shao)(shao)壞時有的(de)表面會(hui)炸(zha)掉一(yi)塊皮(pi),有的(de)也(ye)沒有什(shen)么痕(hen)跡,但絕不會(hui)燒(shao)(shao)焦(jiao)發黑。根(gen)據以上(shang)特點,在檢查(cha)電阻(zu)(zu)時可有所側重,快速找出損壞的(de)電阻(zu)(zu)。
二、電解電容損壞的特點
電解(jie)電容(rong)在(zai)電器(qi)設備(bei)中的用量很大,故障率(lv)很高。電解(jie)電容(rong)損壞有以下幾種表(biao)現:
一(yi)是完(wan)全失去容(rong)量或容(rong)量變小;
二是(shi)輕微或嚴重漏電;
三是(shi)失去容量(liang)或容量(liang)變小兼(jian)有(you)漏電。
查(cha)找(zhao)損壞的電解(jie)電容方法(fa)有:
(1)看(kan):有(you)的電(dian)容(rong)(rong)(rong)損(sun)壞時會(hui)漏液,電(dian)容(rong)(rong)(rong)下面(mian)的電(dian)路板表面(mian)甚至電(dian)容(rong)(rong)(rong)外表都會(hui)有(you)一層油(you)漬(zi),這種電(dian)容(rong)(rong)(rong)絕對(dui)不(bu)能再用;有(you)的電(dian)容(rong)(rong)(rong)損(sun)壞后會(hui)鼓(gu)起,這種電(dian)容(rong)(rong)(rong)也不(bu)能繼續使(shi)用;
(2)摸:開機后有些漏電嚴(yan)重的電解電容會(hui)發熱,用手指觸(chu)摸時甚至會(hui)燙手,這種電容必須(xu)更換;
(3)電(dian)(dian)(dian)解(jie)(jie)電(dian)(dian)(dian)容(rong)(rong)內部(bu)有電(dian)(dian)(dian)解(jie)(jie)液,長時間烘烤會使電(dian)(dian)(dian)解(jie)(jie)液變(bian)干,導(dao)致電(dian)(dian)(dian)容(rong)(rong)量減小,所以要重點檢查散熱片及(ji)大功率元器件附近的(de)電(dian)(dian)(dian)容(rong)(rong),離其越近,損(sun)壞的(de)可能性就越大。
三(san)、二極管、三(san)極管等半導(dao)體(ti)器件損壞(huai)的特點
三極管的(de)損壞一般是(shi)PN結擊(ji)穿(chuan)(chuan)或開路,其(qi)中以擊(ji)穿(chuan)(chuan)短路居多。此(ci)外還(huan)有兩種損壞表現(xian):
一是熱(re)穩(wen)定性變差,表現為(wei)開機時正(zheng)常,工作(zuo)一段時間后,發(fa)生(sheng)軟擊穿;
另一種是PN結(jie)的特性變差,用萬用表R×1k測,各PN結(jie)均正常(chang),但上機(ji)后不能正常(chang)工作(zuo),如果用R×10或R×1低量程檔測,就會(hui)發現其PN結(jie)正向阻值(zhi)比正常(chang)值(zhi)大。
測(ce)量二、三極(ji)管可以用指針萬用表(biao)在路(lu)測(ce)量,較準確的方(fang)法是:
將萬用表置(zhi)R×10或R×1檔(dang)(dang)(一(yi)(yi)般用R×10檔(dang)(dang),不明顯時再用R×1檔(dang)(dang))在(zai)路測(ce)二、三極管(guan)的PN結(jie)正(zheng)、反向(xiang)電(dian)(dian)阻(zu),如果正(zheng)向(xiang)電(dian)(dian)阻(zu)不太大(da)(相對正(zheng)常(chang)(chang)值),反向(xiang)電(dian)(dian)阻(zu)足夠大(da)(相對正(zheng)向(xiang)值),表明該PN結(jie)正(zheng)常(chang)(chang),反之就值得懷疑,需焊下(xia)后再測(ce)。這是因為(wei)一(yi)(yi)般電(dian)(dian)路的二、三極管(guan)外圍電(dian)(dian)阻(zu)大(da)多在(zai)幾(ji)百(bai)、幾(ji)千歐以上,用萬用表低阻(zu)值檔(dang)(dang)在(zai)路測(ce)量(liang),可以基本忽略外圍電(dian)(dian)阻(zu)對PN結(jie)電(dian)(dian)阻(zu)的影響。
四、集成電路損壞的特點
集(ji)(ji)成(cheng)電(dian)(dian)(dian)路(lu)內部結構(gou)復雜,功能很多,任(ren)何一部分損(sun)壞都(dou)無法正常工(gong)作。集(ji)(ji)成(cheng)電(dian)(dian)(dian)路(lu)的(de)損(sun)壞也有(you)兩種:徹底損(sun)壞、熱(re)穩(wen)定(ding)性不(bu)良。徹底損(sun)壞時,可將其拆下,與正常同(tong)型(xing)號集(ji)(ji)成(cheng)電(dian)(dian)(dian)路(lu)對比測其每一引(yin)(yin)腳對地(di)的(de)正、反向電(dian)(dian)(dian)阻,總能找到其中一只或幾只引(yin)(yin)腳阻值異常。對熱(re)穩(wen)定(ding)性差的(de),可以在(zai)設備工(gong)作時,用無水(shui)酒精冷卻(que)被(bei)懷疑的(de)集(ji)(ji)成(cheng)電(dian)(dian)(dian)路(lu),如果故障(zhang)發生時間推遲或不(bu)再(zai)發生故障(zhang),即可判定(ding)。通常只能更換新(xin)集(ji)(ji)成(cheng)電(dian)(dian)(dian)路(lu)來排除。
2017 ? 廣州創天電子科技有限公司 版權所有 備案號